Pentest of Operational Technology

An OT Pentest (operational technology penetration test) assesses the security of industrial control and production environments – SCADA, PLCs, HMIs, and industrial networks. Unlike an IT penetration test, the focus is not simply on finding vulnerabilities, but on the question of what impact an attack would have on ongoing operations: downtime, process manipulation, data loss, or a threat to the safety of the plant. That is why binsec GmbH carries out OT penetration tests in a safety-aware, risk-managed manner – with a methodology that does not interrupt live operations.

A typical OT environment under test includes control rooms and HMIs, SCADA systems, PLC/SPS controllers (e.g., Siemens S7), engineering stations, historian systems, and the interfaces between IT and OT. Particular attention is paid to remote maintenance access (VPNs, direct lines), industrial communication protocols (e.g., S7comm, Modbus, Profinet, OPC UA, DNP3, IEC 61850), network segmentation, and access control concepts – precisely the paths through which attackers reach an industrial plant.

Methodology of an OT Penetration Test

OT systems carry live operations – so we test differently than we would for pure IT systems:

  • Passive analysis first: network and protocol analysis, mapping of connectivity – without active interaction with process systems.
  • Controlled active testing: only in agreed time windows and with the operations team's knowledge – no DoS or destructive actions, clear stop criteria, and, on request, monitoring at the control room during the test phase.
  • Rating by operational impact: findings are rated with regard to plant safety, availability, and process integrity – not just by the underlying vulnerability.

Many OT systems cannot be patched (legacy controllers, end-of-life platforms). Our recommendations therefore also include compensating controls that can be implemented without touching live operations – segmentation, jump hosts, monitoring, access restrictions, or isolation of specific interfaces. The result is a penetration test report that rates findings by operational impact and outlines remediation paths suitable for a production environment – as a basis for IEC 62443, KRITIS, or NIS2 obligations.

Request your OT pentest offer today – we agree scope, time windows, and monitoring with your operations team in advance.

Mainly in the methodology: availability and plant safety come first. Passive analysis comes first, active testing runs only in agreed time windows and without destructive actions – and findings are rated by operational impact, not just by the underlying vulnerability.
SCADA systems, control rooms and HMIs, PLC/SPS controllers, engineering stations, historian systems, industrial networks and IT-OT interfaces – including remote maintenance access and the assessment of industrial protocols (e.g., S7comm, Modbus, Profinet, OPC UA, DNP3, IEC 61850).
No – the methodology rules that out: no DoS or destructive actions, clear stop criteria, active testing only in agreed time windows and, on request, with monitoring at the control room. We agree in advance which systems are excluded.
Many OT systems are legacy or end-of-life. For those we recommend compensating controls that can be implemented without touching live operations: segmentation, jump hosts, monitoring, access restrictions, or isolation of specific interfaces.
Depending on your classification: for operators of critical infrastructure, OT security testing is an integral part of NIS2 and KRITIS obligations, and IEC 62443 expects a security level that is demonstrated regularly. In manufacturing as well, an OT penetration test is established best practice – the strongest evidence that your safeguards withstand real-world attacks.
A network diagram of IT and OT (including connectivity), an agreed time window for active testing, a point of contact in operations or at the control room during the test phase – and the list of systems that must not be tested.
A penetration test report that rates findings by operational impact (plant safety, availability, process integrity) – with remediation guidance suitable for a production environment and recommendations for compensating controls on non-patchable systems.
Considerably longer than a comparable IT test: coordination with operations, monitoring, and the careful methodology take time. Smaller environments are tested within one to two weeks; larger plants take several weeks.
Critical findings are reported immediately – usually by phone to the point of contact in operations – and not only in the final report. We stop the active testing of the affected system, document the finding, and provide a recommendation for short-term containment (e.g., segmentation or access restriction) without putting operations at risk.

Your advantages with
binsec GmbH

As an owner-managed pentest boutique – staffed by a high-performing team of around 10 experienced senior experts – binsec GmbH has specialized in sophisticated penetration testing for over a decade. We demonstrate our deep roots in the community every day through our own platforms like binsec.tools, binsec.wiki, and binsec.academy. Relevant academic degrees, high-caliber industry certifications, and years of hands-on project experience are what truly matter to us – and how we guarantee a precise, manual analysis for every assessment.

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More than 10 years of practical experience in penetration testing

No subcontractors or external freelancers

Direct communication with the responsible senior penetration tester

Structured, documented, and reproducible testing methodology based on PTDoc®

Fully controlled in-house pentesting infrastructure, no cloud services used

Professional offensive security certifications: OSCP, OSCE, CRTO, BACPP

Identification of technical and business-relevant security risks

Risk-weighted vulnerability assessment or CVSS based scoring

Report including executive summary and detailed technical section

Retesting of identified vulnerabilities included

Your advantages with
binsec GmbH

As an owner-managed pentest boutique – staffed by a high-performing team of around 10 experienced senior experts – binsec GmbH has specialized in sophisticated penetration testing for over a decade. We demonstrate our deep roots in the community every day through our own platforms like binsec.tools, binsec.wiki, and binsec.academy. Relevant academic degrees, high-caliber industry certifications, and years of hands-on project experience are what truly matter to us – and how we guarantee a precise, manual analysis for every assessment.

More than 10 years of practical experience in penetration testing

No subcontractors or external freelancers

Direct communication with the responsible senior penetration tester

Structured, documented, and reproducible testing methodology based on PTDoc®

Fully controlled in-house pentesting infrastructure, no cloud services used

Professional offensive security certifications: OSCP, OSCE, CRTO, BACPP

Identification of technical and business-relevant security risks

Risk-weighted vulnerability assessment or CVSS based scoring

Report including executive summary and detailed technical section

Retesting of identified vulnerabilities included

Approach: Standard-Compliant & Reproducible

A penetration test is a structured attack on IT systems or applications to identify potential vulnerabilities. It uses the same tools and techniques that real attackers would use to break into a system. Thus, a penetration test is not an automated vulnerability scan. On the contrary, a penetration test as a service is always a combination of using security tools and conducting manual tests to uncover vulnerabilities. While a real attacker only needs to find and exploit a single vulnerability, a penetration tester checks all relevant attack vectors.

Having a structured approach is one of the most important factors. For this purpose, we use our own platform PTDoc®, a specialized pentest documentation tool that logs all manual testing steps in full compliance with all relevant security standards and translates them into a clear, reproducible report for you. Since this tool significantly reduces the overhead of report generation, it allows us to focus entirely on our core mission as pentesters: identifying and analyzing critical security flaws. This is particularly relevant when conducting a penetration test of Operational Technology (OT) systems. Our approach is based on all relevant standards and publications.

How We Work During Penetration Tests of OT Systems
From Planning to Re-Testing

 
 
 
 

Preparations

We coordinate the technical and organisational framework for the penetration test, communication channels, points of contact and testing windows. Depending on the project, this is done through a kick-off meeting or a brief exchange via e-mail. Where required, the client provides relevant technical documentation and access to the systems within scope.

 
 
 
 

Conducting

The penetration test is performed using a structured and risk-oriented assessment approach that combines automated analysis techniques with extensive manual testing. The specific test cases and assessment procedures depend on the actual conditions, technologies and attack surface encountered within the target environment.

 
 
 
 

Reporting

After the assessment, we prepare a detailed report including an executive summary, risk ratings, technical details and remediation recommendations. Findings are documented in a clear and reproducible manner and critical issues are communicated immediately during the engagement if required.

 
 
 
 

Debriefing

We are happy to review the findings and recommendations together with your team. During the debriefing, we explain technical details, potential impacts and remediation priorities, while answering questions and discussing next steps.

 
 
 
 

Re-Testing

After remediation, we verify whether the identified findings have been successfully resolved and update the report accordingly. Re-testing is generally included for remote assessments and provides assurance that the implemented measures are effective.

Request a Quote for an OT Penetration Test

Planning a penetration test always requires a careful balance between the time invested in testing and the financial framework to achieve a reasonable price-performance ratio. Successful pentests are characterized by a precise balance between these factors, as this is the only way to guarantee a reliable review of all relevant attack vectors. The time required depends on the size and complexity of the scope. While analyzing a small web application without complex permission structures often takes just a few days, auditing extensive corporate networks can take several weeks.

To provide a tailored pentest offer, we require initial information regarding the systems and applications to be examined, allowing us to accurately assess the target environment. For web applications, providing test credentials is highly beneficial. Any additional technical details, such as the frameworks and technologies utilized, help us design the ideal testing scenario for you. If you require an infrastructure penetration test, we will need the relevant network addresses in advance. In this case, we will first perform a non-invasive network scan to conduct an initial scoping analysis, which forms the basis for your detailed quote.

binsec GmbH is a German pentest company for professional penetration testing. Contact Us for a Quote for an OT Penetration Test, Get your pentest today!

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Pentest Offer

binsec GmbH: Professional Penetration Testing
OT Penetration Test

As a specialized provider for penetration testing, binsec GmbH focuses specifically on your OT Penetration Test.

Talk directly to the executing experts instead of sales consultants. Better pentesting. No nonsense. As a dedicated penetration testing firm, we do things differently: We do not sell automated vulnerability scans as a true pentest, focusing instead on manual analysis of complex business logic flaws. Looking for a professionally conducted penetration test? Let's discuss your project.

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Frequently Asked Questions

Of course. Please contact us for a pentest example report.

It is difficult to give an generalized answer to this question, since the toolset used basically depends on the respective test object. Of course, we use tools such as nmap to check IT infrastructures or the Burp Suite Professional in the case of web applications.

However, we believe that publishing a tool list is mere window dressing, as each target system should be tested individually. However, you are welcome to ask us about the tools we used after the pentest.

If you fix the vulnerabilities within a reasonable amount of time, we would be glad to retest at no additional cost.

Hosting critical business applications on a cloud provider such as Amazon AWS, Microsoft Azure, Google Cloud Hetzner Cloud or STACKIT Cloud is becoming increasingly common.

Of course we perform penetration tests for applications hosted in the cloud. This also applies to penetration testing of cloud-based IT infrastructures, provided that the virtual machines are not managed directly by the cloud provider.

There are three approaches based on the information a penetration tester gets before starting: Black-Box-Pentest, Grey-Box-Pentest and White-Box-Pentest. We always recommend going for grey box pentesting. It has the best cost-benefit ratio if you like to get your complete attack surface tested.
Of course, we also offer Red Teaming. Basically Red Teaming is a subcategory of pentesting with a very strong focus on unstructured Ethical Hacking.

We perform penetration tests for almost any IT environment, system, application or network – right down to protocol fuzzing. Only the analysis of hardware chips under a microscope is something we leave to others.

Typical targets of our penetration tests include:

Web Applications and APIs

Mobile Applications

Servers, Platforms and Infrastructure

Containers and DevOps

Identity and Authentication

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Company

binsec GmbH
Clemensstraße 6-8
60487 Frankfurt am Main
Germany

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Authorised Officer: Florian Zavatzki, Dominik Sauer
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